Zimbalwa izinyathelo zenqubo yokwenza imishini zibaluleke njengokukhetha inketho yamathuluzi engcono kakhulu yomsebenzi wakho.Okwenza inqubo ibe nzima ukuthi ithuluzi ngalinye linejometri yalo ehlukile, ngayinye ibalulekile ekugcineni kwengxenye yakho.Sincoma ukuthi uzibuze imibuzo engu-5 ebalulekile ngaphambi kokuqala inqubo yokukhetha amathuluzi.Ngokwenza kanjalo, ungaqinisekisa ukuthi wenza ngokuzikhandla kwakho ekukhetheni ithuluzi elingcono kakhulu lesicelo sakho.Ukuthatha isikhathi esengeziwe sokuqinisekisa ukuthi ukhetha ithuluzi elilungile kuzonciphisa isikhathi somjikelezo, kwandise impilo yamathuluzi, futhi kukhiqize umkhiqizo wekhwalithi ephezulu.
Ukwazi into osebenza ngayo kanye nezakhiwo zayo kuzosiza ukunciphisa kakhulu ukukhetha kwakho kwesigayo.Impahla ngayinye inesethi ehlukile yezakhiwo zemishini ezinikeza izici ezihlukile lapho kwenziwa imishini.Isibonelo, izinto zepulasitiki zidinga isu lokwenza imishini elihlukile - namajiyometri amathuluzi ahlukene - kunezinsimbi.Ukukhetha ithuluzi elinamajometri enzelwe lezo zici ezihlukile kuzosiza ukuthuthukisa ukusebenza kwamathuluzi nokuphila isikhathi eside.
I-Harvey Tool igcina izinhlobonhlobo eziningi ze-High Performance Miniature End Mills.Ukunikezwa kwayo kuhlanganisa amathuluzi alungiselwe izinsimbi eziqinile, ama-alloy angavamile, izinsimbi zengxubevange emaphakathi, izinsimbi zamahhala zokwenza imishini, amaalloyi e-aluminium, izinto eziabrayo kakhulu, amapulasitiki, nezinhlanganisela.Uma ithuluzi olikhethayo lizosetshenziswa kuphela ohlotsheni lwempahla eyodwa, ukukhetha umshini wokugaya okhethekile cishe ukubheja kwakho okuhle kakhulu.Lawa mathuluzi athile abalulekile ahlinzeka ngamajiyometri afanelana nawe kanye nama-coating afaneleka kakhulu kuzici zento yakho ethile.Kodwa uma uhlose ukuguquguquka komshini kuwo wonke uluhlu olubanzi lwezinto, isigaba somshini omncane wokuphela kwe-Harvey Tool siyindawo enhle yokuqala.
I-Helical Solutions iphinde inikeze ngomnikelo womkhiqizo ohlukahlukene ohambisana nezinto ezithile, okuhlanganisa ama-Aluminium Alloys & Non-Ferrous Materials;kanye Nezinsimbi, I-High-Temp Alloys, ne-Titanium.Isigaba ngasinye sihlanganisa ukubala okubanzi komtshingo - kusukela ezigayweni ezi-2 zokuphela komtshingo kuye kweziqediwe ze-Multi-Flute, kanye namaphrofayili amaningi ahlukene, izinketho zokumboza, namajiyometri.
Uhlelo lokusebenza lungadinga umsebenzi owodwa noma eminingi.Imisebenzi yemishini evamile ihlanganisa:
- I-Traditional Roughing
- Slotting
- Ukuqeda
- I-Contouring
- Ukuphonseka
- High Efficiency Milling
Ngokuqonda imisebenzi edingekayo emsebenzini, umakhi wemishini uzoba nokuqonda okungcono kwamathuluzi azodingeka.Isibonelo, uma umsebenzi uhlanganisa ukubhodla okungokwesiko nokuslotha, ukukhetha i-Helical Solutions Chipbreaker Rougher ukuze ukhiphe impahla eningi kungaba yisinqumo esingcono kune-Finisher enemitshingo eminingi.
Okunye okucatshangelwayo okubaluleke kakhulu lapho kukhethwa isigayo sokuphela ukunquma inani elifanele lomtshingo.Kokubili okubalulekile nokusetshenziswayo kunendima ebalulekile kulesi sinqumo.
Okubalulekile:
Uma usebenza Ezintweni Ezingezona Insimbi, izinketho ezivame kakhulu amathuluzi omtshingo angu-2 noma 3.Ngokwesiko, inketho ye-2-flute bekuyinketho efiselekayo ngoba ivumela ukucaciswa kwe-chip okuhle kakhulu.Kodwa-ke, inketho ye-3-flute ifakazele impumelelo ekuqedeni kanye nezinhlelo zokusebenza Zokugaya Ngokusebenza Kakhulu, ngoba isibalo somtshingo esiphezulu sizoba namaphoyinti okuxhumana amaningi nokokusebenza.
I-Ferrous Materials ingenziwa ngomshini kusetshenziswa noma yikuphi ukusuka ku-3 kuya ku-14-umtshingo, kuye ngomsebenzi owenziwayo.
Isicelo:
I-Traditional Roughing: Uma kugoqa, inani elikhulu lezinto kufanele lidlule ezigodini zomtshingo zamathuluzi endleleni eya ekukhishweni.Ngenxa yalokhu, kunconywa inani eliphansi lemitshingo - nezigodi ezinkulu zomtshingo.Amathuluzi anemitshingo engu-3, 4, noma emi-5 ngokuvamile asetshenziselwa ukuklabalasa kwendabuko.
Slotting:Inketho ye-4-flute iyinketho engcono kakhulu, njengoba isibalo somtshingo esiphansi siphumela ezigodini ezinkudlwana zomtshingo kanye nokukhipha ama-chip ngokuphumelelayo.
Ukuqeda: Uma uqedela okokusebenza okuyinsimbi, ukubala komtshingo okuphezulu kuyanconywa ukuze uthole imiphumela ehamba phambili.I-Finishing End Mills ihlanganisa noma yikuphi ukusuka ku-5-to-14 imitshingo.Ithuluzi elifanele lincike ekutheni ingakanani impahla esele okufanele ikhishwe engxenyeni.
High Efficiency Milling:I-HEM yisitayela sokugwedla esingasebenza kahle futhi siphumele ekongeni isikhathi esibalulekile ezitolo zemishini.Uma wenza umzila wamathuluzi we-HEM, khetha ama-flute angu-5 ukuya kwangu-7.
Ngemva kokucacisa impahla osebenza kuyo, ukusebenza okuzokwenziwa, kanye nenani lemitshingo edingekayo, isinyathelo esilandelayo siwukuqinisekisa ukuthi ukukhetha kwakho kwesigayo kunobukhulu obufanele bomsebenzi.Izibonelo zokucatshangelwa okubalulekile zifaka ububanzi bokusika, ubude bokusika, ukufinyelela, kanye nephrofayili.
I-Cutter Diameter
Ububanzi be-cutter ubukhulu obuzochaza ububanzi be-slot, okwakhiwa imiphetho yokusika yethuluzi njengoba lizungeza.Ukukhetha i-cutter diameter engusayizi ongalungile - omkhulu kakhulu noma omncane - kungaholela ekutheni umsebenzi ungaqedwa ngempumelelo noma ingxenye yokugcina ingabi nemininingwane.Isibonelo, ama-diameter amancane okusika anikeza imvume eyengeziwe ngaphakathi kwamaphakethe aqinile, kuyilapho amathuluzi amakhulu ahlinzeka ngokuqina okukhulayo emisebenzini yevolumu ephezulu.
Ubude bokusika nokufinyelela
Ubude bokusikwa obudingekayo kunoma iyiphi indawo yokugaya kufanele bunqunywe ubude bokuxhumana okude kakhulu ngesikhathi sokusebenza.Lokhu kufanele kube kuphela isikhathi eside njengoba kudingeka, futhi kungasekho.Ukukhetha ithuluzi elifushane ngangokunokwenzeka kuzoholela ekunciphisweni kwe-overhang, ukusethwa okuqinile, kanye nengxoxo encishisiwe.Njengomthetho wesithupha, uma uhlelo lokusebenza ludinga ukusikwa ekujuleni okungaphezu kuka-5x ububanzi bethuluzi, kungase kube okulungile ukuhlola izinketho zokufinyelela kwentamo esikhundleni sobude obude bokusikwa.
Iphrofayela Yethuluzi
Izitayela zephrofayela ezivame kakhulu zezigayo zokugcina ziyizikwele, irediyasi yekhona, nebhola.Iphrofayili yesikwele emshinini wokugcina inemitshingo enamakhona acijile ayisikwele ku-90°.Iphrofayela yerediyasi yekhona ithatha indawo yekhona elicijile elintekenteke ngerediyasi, ingeza amandla futhi isiza ukuvikela ukuqhekeka ngenkathi inweba impilo yamathuluzi.Okokugcina, iphrofayili yebhola ifaka imitshingo engenaphansi eliyisicaba, futhi ifinyezwa ekugcineni kwakhiwe “ikhala lebhola” ekugcineni kwethuluzi.Lesi isitayela esiqine kakhulu sokugaya.Unqenqema lokusika oluyindilinga ngokugcwele alunalo ikhona, lususa iphuzu okungenzeka ukuthi lehluleke ethuluzini, ngokuphambene nomphetho obukhali womshini wokuphela wephrofayela yesikwele.Iphrofayili yesigayo sokuphela ivame ukukhethwa ngokwengxenye yezidingo, njengamakhona ayizikwele ngaphakathi kwephakethe, edinga isikwele somshini wokugaya.Uma kwenzeka, khetha ithuluzi elinerediyasi yekhona enkulukazi evunyelwe yizidingo zakho zengxenye.Sincoma irediya ekhoneni noma nini lapho isicelo sakho sikuvumela.Uma amakhona ayisikwele edingeka ngempela, cabanga ukwenza ama-rough ngethuluzi lerediyasi esekhoneni bese uqeda ngethuluzi lephrofayela yesikwele.
Lapho isetshenziswa kuhlelo lokusebenza olulungile, ithuluzi elihlanganisiwe lizosiza ukukhulisa ukusebenza ngokunikeza izinzuzo ezilandelayo:
- Amapharamitha Wokugijima Anamandla
- Impilo Yethuluzi Ende
- Ukukhishwa Kwe-chip Okuthuthukisiwe